Aditya Rao

System Engineer at Hella Electronics


Years of Experience


university of michigan, st joseph engineering college mangaluru


hella, faurecia, faurecia, apollo retread zone manjunath tyres, mangalore puf industries private, volvo group trucks operations

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    2022 - Present


    System Engineer

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    2021 - 2021


    Process Engineer

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    2020 - 2021


    Manufacturing Engineering Intern

    • Supported the launch of FCA Grand Wagoneer program with the implementation of production lines and weld cells • Developed, maintained and controlled maintenance spare parts of production lines and weld cells • Conducted cost analysis, sent RFQ’s, justified buy decisions for spare parts worth $500,000 • Performed daily KPIs related to manufacturing and spare parts inventory • Reviewed preventive maintenance work orders and ensured its accuracy and execution in a timely manner

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    2019 - 2019

    apollo retread zone manjunath tyres

    Mechanical Engineering Intern

    • Achieved 50% increase in manufacturing efficiency via efficient plant layouts, establishing continuous single piece flow. • Ensured standards of product quality, equipment and operator performance are maintained and cost-effective technology is used to maximise capabilities • Developed 5S and continuous improvement strategies to streamline production

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    2018 - 2018

    mangalore puf industries private

    Student Intern

    • Procurement of raw materials and logistic support using EIS software • Application of HMI control panel for roll forming process of sheets

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    2017 - 2018

    volvo group trucks operations

    Mechanical Engineering Intern

    • Realized a 25% reduction in assembly cycle time by redesigning workstation layout facilitating minimum operator movement, ease of material delivery, smooth process flow, operator working ergonomics, improved product quality and reliability • Performed error proofing for drain plug of fuel tank to ensure no fuel residue is left behind in the fuel tank thereby reducing number of rejects • Developed an ergonomically feasible assembly process sequence SOP for front bumper of Volvo Trucks


2 Skills




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    2019 - 2021

    university of michigan

    Master of Science - MS

    Industrial and Systems Engineering

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    2015 - 2019

    st joseph engineering college mangaluru

    Bachelor of Engineering - BE

    Mechanical Engineering